Monday, January 31, 2011

As I sat back and started reading my new posting I realize that I have mixed up the sequence of the pictures and postings. when I find some more blog time i will rewrite to make more sense. I apologize for my not so mad blogging skills.
I cover the tail with glue and inside the pocket wiping it around with a brush. Then carefully tap the tails into the pockets with a rubber mallet. Then I clamp each location to keep it from moving and let it dry.
The next day I use pocket screws to attach some rails in the back. I use these because they are a lot quicker and they will never be seen.
Now I have the case completed and can work on the trim and drawers.


So now I have all the pockets cut into the sides it's time to make the rails.
(sorry I did not notice I forgot to rotate the photo
If you know how to fix it let me know)
I start by cutting all the rails to the length I need for the inside of the cabinet plus the depth of the pockets on each side. Then by using a scrap piece I set up my router fence and dovetail bit in a router table. I then cut the matching dove tail on each end of the rails.
Now I have all the rails with matching dovetails on the ends. As you can see the top rail I only cut half of the dovetail. This is to fit the pocket that was cut all the way through on the top.
The lenght of the rail is a little longer than the pocket. This was done on purpose. To hide the end of the dove tail and pocket inside the cabinet. To cut this off I just slid the fence back to where I cut my mark off. Then ran them through.
Now I have rails and pockets, lets put them together.




Sliding Dove Tails
To make the sliding dove tails. I first start by laying out my dove tails on the edge of the side panels.
Then I place the jig I made so my edge marks line up. Then I clamp the jig in place. I set my router to cut at the depth I want and run the router through the jig.
As you can see I now have a great dovetail pocket in the side of the cabinet. I then move the jig to the next location and so on and so forth.
At the top of the case I cut the pocket all the way to the top otherwise I'm left with a flimsy peace of end-grain wood that will break out when I try to slip the rail in place.



The sides are connected together with rails that are dovetailed at each end. I used a sliding dovetail to join them together for the strength that that type of joint gives with a side of beauty.


This is a filing cabinet I built for my brother to give to his wife. The exterior case is made of knotty alder and the drawers are Baltic birch. It has 1" over travel drawer slides to get easy access to the entire drawer. I made the drawers big enough to handle her binders of music. Two of the drawers have file hanging systems in them and two are regular drawers. Thank goes out to my brother for his photos of the cabinet. I believe he created the look of sunlight because it was dark outside.